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Here I show how I program a CNC router using freely available open source software. In, I briefly explained how I made my own CNC router from a radial arm saw. Whether you prefer video or written instructions, this instructable has both. Watch the video. Everything is described in detail in the following steps.

Before you start, be aware of. Step Zero is to install all the software you don't already have. Tools CAD/CAM 64 bit computer CAELinux 2013 Inkscape 0.91 Hershey Text PyCAM 0.5.1 CAMotics 1.0.6 CNC LinuxCNC V-bit You can use the same computer for both CNC control and programming, but I have a separate old P4 32 bit computer that was collecting dust, which is now dedicated to controlling the CNC router.

I run Ubuntu Linux on a 64-bit refurbished PC using the CAELinux distribution, which comes loaded with some great engineering tools. It can be downloaded as a bootable DVD image. Hershey Text is a single-line font made for efficient engraving. This is not absolutely necessary, but my example uses it. Follow the instructions on the Hershey Text link to install after Inkscape is installed. In this example we will engrave an eraser to use as a stamp. It is broken down into many simple steps with screenshots showing where to click.

Open Inkscape and move on to Step 1. Step 1: Inkscape. You can use the mouse, but I find the keyboard is more convenient. Use the arrow keys to jog in the X and Y directions and PgUp/PgDn to jog in the Z. In this program, the coordinate systems (zero) origin is in the lower left corner of the eraser.

For something like this, I use the point of the v-bit to line up the X and Y by eye and use a sheet of paper to slide under the bit to tell when the z is just touching the surface. For each axis, when you have it in position: 1. Click the axis identifier 2.

Click 'Touch off' 3. OK Step 21: Run the Program.

Donor challenge: A generous supporter will match your donation 3-to-1 right now. Your $5 becomes $20! Dear Internet Archive Supporter: Time is Running Out! I ask only once a year: please help the Internet Archive today. We’re an independent, non-profit website that the entire world depends on. Our work is powered by donations averaging about $41.

If everyone chips in $5, we can keep this going for free. For the cost of a used paperback, we can share a book online forever. When I started this, people called me crazy. Collect web pages? Who’d want to read a book on a screen? For 21 years, we’ve backed up the Web, so if government data or entire newspapers disappear, we can say: We Got This. The key is to keep improving—and to keep it free.

We have only 150 staff but run one of the world’s top websites. We’re dedicated to reader privacy. We never accept ads.

But we still need to pay for servers and staff. The Internet Archive is a bargain, but we need your help. If you find our site useful, please chip in. —Brewster Kahle, Founder, Internet Archive.

Donor challenge: A generous supporter will match your donation 3-to-1 right now. Your $5 becomes $20! Dear Internet Archive Supporter: Time is Running Out!

I ask only once a year: please help the Internet Archive today. We’re an independent, non-profit website that the entire world depends on. Our work is powered by donations averaging about $41. If everyone chips in $5, we can keep this going for free. For the cost of a used paperback, we can share a book online forever. When I started this, people called me crazy. Collect web pages? En Busca De La Sonrisa Interior Pdf Editor.

Who’d want to read a book on a screen? For 21 years, we’ve backed up the Web, so if government data or entire newspapers disappear, we can say: We Got This.

We’re dedicated to reader privacy. We never accept ads. But we still need to pay for servers and staff. If you find our site useful, please chip in. —Brewster Kahle, Founder, Internet Archive. Donor challenge: A generous supporter will match your donation 3-to-1 right now. Your $5 becomes $20!

Dear Internet Archive Supporter: Time is Running Out! I ask only once a year: please help the Internet Archive today. We’re an independent, non-profit website that the entire world depends on.

Our work is powered by donations averaging about $41. If everyone chips in $5, we can keep this going for free. For the cost of a used paperback, we can share a book online forever. When I started this, people called me crazy. Collect web pages? Who’d want to read a book on a screen?

For 21 years, we’ve backed up the Web, so if government data or entire newspapers disappear, we can say: We Got This. We’re dedicated to reader privacy. We never accept ads. But we still need to pay for servers and staff.

If you find our site useful, please chip in. —Brewster Kahle, Founder, Internet Archive.

Donor challenge: A generous supporter will match your donation 3-to-1 right now. Your $5 becomes $20! Dear Internet Archive Supporter: Time is Running Out! I ask only once a year: please help the Internet Archive today. We’re an independent, non-profit website that the entire world depends on.

Our work is powered by donations averaging about $41. If everyone chips in $5, we can keep this going for free. For the cost of a used paperback, we can share a book online forever. When I started this, people called me crazy. Collect web pages?

Who’d want to read a book on a screen? For 21 years, we’ve backed up the Web, so if government data or entire newspapers disappear, we can say: We Got This. We’re dedicated to reader privacy. We never accept ads. But we still need to pay for servers and staff. If you find our site useful, please chip in.

—Brewster Kahle, Founder, Internet Archive.

Working with the drawing templates Multiple files from same material If you want all your parts cut / engraved from the same material, arrange into multiples of the same templates and draw as many as required. Multiple files from different materials If you want parts cut / engraved from multiple materials, Use the corresponding templates for chosen material Template sizes Try and use templates that suit best the scale of you drawings. I.e if your components can fit within a 1000mm x 500mm template, don’t position your drawing on a 2000mm x 1000mm template with lots of excess. If you have lots of small components from the same material it’s best to draft these on a series of smaller templates approximately 1000mm x 500mm rather than on one large template. Cutting & engraving densely populated files over large areas can cause the material to warp during the process. If you have elements of your drawing that will only fit onto a large template but don’t need to use a whole sheet, just leave the remaining areas blank.

We’ll only charge you for the amount of material you need. Raster engraving lines & fills While we can raster engrave thin vector strokes, it’s advised that you vector engrave/ score them. All vectors you would like raster engraved must be indicated by a vector fill. To turn a stroke into a filled shape: • Set strokes to a minimum of 0.40mm. / 1pt (anything thinner wont engrave) • Expand strokes.

Select Object >Expand >Stroke / Fill Set all fill colours to: • Black: RGB: 0,0,0 Arrange parts economically When arranging artwork for engraving that have a few components on one sheet, it’s best to keep all of the raster engraving as close together as possible and in horizontal row. Raster engraving standard appearance & depth We have established optimized settings for all materials. In raster engraving terms the marking is cosmetic, shallow and typically a balance between legibility and cleanliness.

The Strokes & Fonts sample on the demonstrates the clarity achievable on each material. Bespoke depths / treatments: If you would like to achieve a deeper result or an engraving a little heavier let us know your specification. In laser terms depth is usually specified in microns. Up to 2mm is considered deep for most materials: It is achievable, but the laser has to run slowly meaning the concentrated heat build up makes the material appear quite burnt / heat scorched. It is also more expensive to process. Raster and vector engraving is not absolute science in terms of depth specification and therefore not suitable for making mechanical grooves or any features requiring precise depths.

Achieving a certain depth is a balance in variation between the laser power and speed. A depth of engraving will always be within a tolerance of +/-0.2mm. Nesting components & minimum cut widths Nesting: • If compiling a file with lots of components on one sheet of material, make sure there is a gap of at least 2mm between the components. Small details / cut widths: • As a benchmark, we recommend that minimum cut widths be no smaller than the thickness of the material. If cutting from 3mm acrylic, its best not to allow cut widths less than 3mm. We can go smaller but things can get quite fragile and in some cases can cause the material to warp whilst cutting. You can browse the minimum cut width tests in the.

Reducing anchor points / simplifying drawing Draw with the least amount of anchor points possible without sacrificing the drawing appearance. If you can reduce them, we suggest you do. The machines will process your drawings quicker. Too many anchor points can also impact quality. • You can reduce the number of points with the Simplify tool • Select the stroke path you wish to simplify and select Object >Path >Simplify from the top menu • Adjust the sliders until you have maintained a balance between preserving appearance and reducing the number of anchor points. Using text - outlining your fonts All text used needs to be Outlined / converted to paths.

• Select Type >Font >Create outlines from the top menu This is to convert the text to vectors and preserve your font. If you don’t do this and we don’t have your font installed on our computers, the file will open in default font Myriad or Arial. The middle islands of some letters will fall out when laser cut which can make the text difficult to read. If you would like to prevent this one option is to use a stencil font. Embedding images within a drawing There are 2 options when working with images in illustrator, embedding and using live trace.

In both cases images need to be at least 300 dpi and in grayscale. We recommend you carry out any image editing in or or any other image editing software. • Import your image into your file Select File >Place.* from the top menu bar • You can lay vectors over the top of the image for laser cutting of vector engraving Embedding Linked Images • Select the image you placed in the file • The Linked File editing tools will appear in the Panel Bar • Select the Embed button • The Embedded Link icon will appear next to the Linked File in the links window, ( Window >Links). Select the icon to embed the link. Releasing all live paint groups You can’t use the live paint function to draft a drawing for laser cutting or engraving. Live paint is an “appearance” tool specific to illustrator.

Make sure you release all live paint groups. The appearance will not be preserved when saving your file for the laser machine. • View in Outlines ( toggle Ctrl+Y.) This mimics how the laser cutter will “view” and process your drawing. • To release Live Paint groups select all vector strokes and fills, Select Object >Live Paint >Release • You can then either then trace or re-draw theses areas • To merge shapes you can also play around with the Pathfinder.

Select your vectors then Select Effects >Pathfinder >play around with the options. • Vector strokes can be also be trimmed using the Scissors Tool.

Releasing all clipping masks You can’t use the clipping mask function to draft a drawing for laser cutting. Clipping masks are an “appearance” tool specific to illustrator. • View in Outlines ( toggle Ctrl+Y) This mimics how the laser cutter will “view” and process your drawing. • To release clipping masks select all vector strokes and fills, Select Object >Clipping mask >Release • You can then either then trace or redraw them.

• To merge shapes you can also play around with the Pathfinder Select vectors, Select Effects >Pathfinder >play around with the options. • Vector strokes can be also be trimmed using the Scissors Tool. Cleaning up drawing / removing overlapping lines When drafting your drawing ensure that there are no duplicate vector strokes stacked up on one another. If you don’t get rid of them the laser will cut / score these lines repeatable, ruining the material and damaging the laser bed. • You can spot duplicates quite easily as the stokes appear darker than other cutting lines. • To remove them use the Direct Select tool and delete until you have single lines remaining.

Checking outlines • View in Outlines ( toggle Ctrl+Y.) This mimics how the laser cutter will “view” and process your drawing. • If there are any vectors strokes that you don’t want to have cut or engraved trim using the Scissors Tool. Purge your file: Clear the all guides and stray vector points: • Select Select >Object >Stray Points to delete stray vectors not attached to a path. • Select View >Guides >Clear Guides to delete all guides. Saving your file • Select File >Save As • Format Adobe Illustrator (ai) • Any version. File name Save your files in the following named format, replacing the fields with the relevant information: MATERIAL_THICKNESS_ARTBOARDDIMENSION_DRAWINGNAME The material drawing templates already have the material category name and art-board dimension by default, you will just need to enter your individual material specification and drawing name.

Make sure you give easily identifiable names to your drawings: For example: BIRCH PLYWOOD_3MM_1200x600MM_ARCH MODEL1OF5.